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Common functions and operation methods of automatic winding machine

發布時間:2018-03-26

Coiling machine not only has the precision mechanical components, and powerful electric control system, it sets the electrical control, sensing technology, mechanical transmission, pneumatic device parts, such as the debug method compared with other electric processing equipment are much more complex and delicate, longxin engaged in automatic winding equipment processing industry for many years has accumulated a little winding equipment debugging method,

Longxin electronics on the debugging of this kind of equipment for a brief introduction, I hope you can be helpful.


The following debugging method can be applied to the common winding process of coils with skeleton, mainly explaining the three important parameters of winding position, enameled wire specification and winding width.


1. How to set the starting and winding position


What is the winding position?

Simply put, it is the starting point of winding on the skeleton. This position is closely related to the head of the coil and the type of the coil. It can usually be measured by the measurement function of the equipment control system.

The operator can also use manual method to measure, take the fixed point as the reference point and use the ruler to actually measure. When setting the point, pay attention to the winding direction of the coil.


Two, enameled wire specification setting


Our common enameled wire has different wire diameters. Whether the enameled wire specifications are set correctly will directly affect the effect of wiring. Different wire diameters need to be added to the enameled wire of different materials, and copper wire is not easy to be drawn.

Its correction value plus about 0.02, aluminum wire after winding equipment tension and wire device is easy to be stretched, its correction range is larger between 0.02-0.2 are allowed.


Set the width of winding wire


The winding width is understood as the distance between the starting position of the winding and the ending position of the winding. Usually, this value directly reflects the length of the winding required by the skeleton. When setting, the influence of the small deformation of the skeleton used on the winding width should be considered, and the comprehensive measurement method should be adopted to take the minimum value as the winding width.


With the rapid development of science and technology, modern automatic winding machine for integrated electrical control, mechanical transmission, photoelectric detection, and many other technology, so the difficulty of its Settings debugging also greatly increased, many customers are buying the winding machine, for its setting is often a hindrance, common debugging method in this paper, the function of winding machine and list the following:


1. Be familiar with equipment function and winding process


When the purchase of the winding machine after the first need to energizing no-load test operation, this process is the first to check whether the operation of the winding machine is stable, whether there is abnormal noise, as a debugging personnel in the process should check each function of the winding machine manual one by one is effective, is also a process of familiar with the equipment,

After preliminary familiarity with the equipment functions, it is necessary to find out the corresponding equipment functions according to the winding process of its own products. Combined with the process, it is necessary to check whether the equipment functions are consistent with the winding requirements. It is necessary to communicate with the equipment suppliers in detail when purchasing the functional requirements of the equipment, so as to avoid not paying the equipment and winding requirements after purchase.

What should be paid attention to is the allowable wire diameter of the equipment, the maximum load, the wire width and its accuracy. These parameters are the basic data to determine whether the equipment meets the requirements of winding.


II. Setting and data measurement of equipment accessories


After debugging personnel familiar with the function of equipment and parameters, also need to adjust the tension of the winding machine and winding mould data measured, usually use the wire diameter, the greater the tension of winding also requires, the greater the tension equipment of different manufacturers the adjusting range is differ, needed to use aluminium wire and copper wire tension is also different,

Required for the same wire diameter of aluminium wire tension is smaller than copper wire, tension adjustment will lead to actual around the mould line diameter smaller, if is a fine line, snap happens, the phenomenon such as knot, tension starts to appear coil dropsy, the phenomenon such as wiring, messy, so set tension adjustment is key, have security tension area of different wire diameter,

"Enameled wire safety tension" in the book has a detailed introduction, debugging personnel should carefully control, the measurement of winding die, it is necessary to pay attention to the width and height of the die, and the wire winding rod match, too tight will affect the mold loading and unloading, too loose will lead to the mold shaking affect the wiring effect.


III. Introduction to common functions


Automatic winding machine general common function has several default, automatic parking, direction, coiling, automatic cross slot, etc., in actual use, the points should be paid attention to First is rev around slowly and stop the local train, and around the local train this feature is slow after the start operation in order to reduce the tension structure and the impact of the enameled wire, can according to the actual need to set the general situation for 1 to 3,

Local train parking function is the equipment before the end winding step sequence local train running, this function can help to reduce the impact on the brakes makes smooth end winding equipment, especially need accurate positioning of the winding process, this parameter must be set, depending on the equipment running speed, parameters should be adjusted generally for two to five laps, again is line direction and winding direction,

These two parameters are respectively the spindle rotation and row line displacement direction setting, automatic winding machine of bobbin and spindle is controlled by the controller, there is a specific relationship, when you set must find out spool displacement direction, many users are reflected when debugging equipment alarm, this is because the error caused by equipment protection, coiling machine has detection of zero,

It is used to locate the winding spool. If the equipment is started from zero, the winding spool must move outward. If it is set inwards by mistake, it will cause the equipment alarm.

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